Core Material: Coir + superfine fiber (fineness <1.5D)
Production Process: High-temp high-pressure pressing, no glue
Hardness Range: HD 85°-95°
Airflow Rate: ≥90%...
Coir Mattress
Coir Mattresses with Different Fiber Constructions
Traditional coir mattresses are known for their firm feel, but different customers have different preferences for mattress firmness and surface construction. We manufacture seven coir and natural-fiber mattress models, ranging from 100% coconut coir to coir and microfiber combinations, layered coir mattresses, cot bed mattresses, and natural palm fiber mattresses.
At Jiujiang Jinlu Furniture Co., Ltd., we use different fiber combinations and bonding processes to produce distinct mattress constructions. Our Ultra Coir Mattress combines high-purity coconut coir with microfiber through glue-free heat pressing. Our Extra Firm Coir Mattress uses 100% coconut coir bonded by its natural lignin. For a softer surface, our Coir Sleep Mattress combines a coir core with breathable nonwoven material and knitted fabric.
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![Ultra Coir Mattress]()
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![Extra Firm Coir Mattress]()
Extra Firm Coir MattressCore Material: 100% coirread more
Production Process: No-glue high-temp pressing (lignin self-bonding)
Hardness Range: HD 100°-110°
Mattress Density: ≥100 kg/m³
Flatness... -
![Coir Mattress Pad]()
Coir Mattress PadCore Material: High-quality coirread more
Production Process: Eco heat pressing
Hardness Range: HD 70°-80°
Mattress Density: ≥80 kg/m³
Rolling Test: 30,000 cycles, thickness... -
![Coir Sleep Mattress]()
Coir Sleep MattressCore Material: Coir + high-density breathable non-woven + knitted fabricread more
Production Process: High-temp high-pressure pressing + surface lamination
Hardness Range: HD 75°-85°... -
![Coir Cot Bed Mattress]()
Coir Cot Bed MattressThickness: 8cm / 10cm (babies don't need thicker – it becomes a climbing hazard)read more
Firmness: 80–90 HD (firmer than adult mattresses)
Density: around 90 kg/m³ (dense enough to not... -
![Coir Tuff Mattress]()
Coir Tuff MattressCore Material: High-quality coirread more
Production Process: Precise heat pressing
Hardness Range: HD 85°-95°
Mattress Density: ≥95 kg/m³
Setting Temperature: 190°C-210°C -
![Palm Coir Mattress]()
Palm Coir MattressCore Material: Natural palm fiberread more
Production Process: Eco heat pressing
Hardness Range: HD 70°-80°
Mattress Density: ≥80 kg/m³
Glue Type: Plant-based eco glue
Coir Mattresses with Different Fiber Constructions
Traditional coir mattresses are known for their firm feel, but different customers have different preferences for mattress firmness and surface construction. We manufacture seven coir and natural-fiber mattress models, ranging from 100% coconut coir to coir and microfiber combinations, layered coir mattresses, cot bed mattresses, and natural palm fiber mattresses.
At Jiujiang Jinlu Furniture Co., Ltd., we use different fiber combinations and bonding processes to produce distinct mattress constructions. Our Ultra Coir Mattress combines high-purity coconut coir with microfiber through glue-free heat pressing. Our Extra Firm Coir Mattress uses 100% coconut coir bonded by its natural lignin. For a softer surface, our Coir Sleep Mattress combines a coir core with breathable nonwoven material and knitted fabric.
Choose the Right Coir Mattress Model
| Model | Material & Construction | Main Characteristics |
|---|---|---|
| Ultra Coir Mattress | High-purity coconut coir and microfiber | Balanced firmness and comfort; glue-free thermal bonding |
| Extra Firm Coir Mattress | 100% coconut coir | Extra-firm construction with natural lignin bonding |
| Coir Mattress Pad | Southeast Asian coconut coir | Traditional firm coir construction using a small amount of environmentally friendly adhesive |
| Coir Sleep Mattress | Coir core, breathable nonwoven layer, and knitted fabric | Firm core with a softer fabric surface |
| Coir Cot Bed Mattress | Coconut coir core | Cot bed model with customized size and color options |
| Coir Tuff Mattress | High-density coconut coir | Firm construction with a high-density coir core |
| Palm Coir Mattress | Natural palm fiber and plant-based adhesive | Natural palm fiber construction instead of conventional coconut coir |
Coir Mattress Specifications
Our models offer different hardness levels, core densities, and construction tolerances. The following figures are our published product specifications.
| Model | Hardness (HD) | Other Specifications |
|---|---|---|
| Ultra Coir Mattress | 85°–95° | Microfiber fineness below 1.5D; airflow rate ≥90%; thickness tolerance ±2 mm |
| Extra Firm Coir Mattress | 100°–110° | Flatness tolerance ±1.5 mm |
| Coir Mattress Pad | 70°–80° | Airflow rate above 85%; thickness tolerance ±2 mm |
| Coir Sleep Mattress | 75°–85° | High-temperature processing at 150–180°C |
| Coir Cot Bed Mattress | 80–90 | Available thicknesses: 8 cm and 10 cm |
| Coir Tuff Mattress | 85°–95° | Airflow rate above 85%; thickness tolerance ±2 mm |
| Palm Coir Mattress | 70°–80° | Natural palm fiber construction |
Core Density
| Model | Density |
|---|---|
| Extra Firm Coir Mattress | ≥100 kg/m³ |
| Coir Mattress Pad | ≥80 kg/m³ |
| Coir Sleep Mattress | ≥85 kg/m³ |
| Coir Cot Bed Mattress | Approximately 90 kg/m³ |
| Coir Tuff Mattress | ≥95 kg/m³ |
| Palm Coir Mattress | ≥80 kg/m³ |
Manufacturing Processes and Rolling Test Results
We use different pressing and bonding processes according to each mattress's fiber composition and construction.
| Model | Manufacturing Conditions | Rolling Test Results |
|---|---|---|
| Ultra Coir Mattress | Glue-free pressing at 220°C under 1,200 tons of pressure | 50,000 cycles; thickness change ≤5% |
| Extra Firm Coir Mattress | Glue-free pressing above 200°C under 1,000 tons of pressure; natural lignin bonding | 80,000 cycles; thickness change less than 3% |
| Coir Mattress Pad | Heat pressing at 180–200°C under 800 tons of pressure; small amount of environmentally friendly adhesive | 30,000 cycles; thickness change ≤8% |
| Coir Sleep Mattress | High-temperature pressing and surface lamination; constant-temperature treatment at 150–180°C | — |
| Coir Cot Bed Mattress | Glue-free thermal bonding | — |
| Coir Tuff Mattress | Precision heat pressing at 190–210°C under 900 tons of pressure; small amount of environmentally friendly adhesive | 50,000 cycles; thickness change less than 5% |
| Palm Coir Mattress | Heat pressing at 180–200°C under 850 tons of pressure; plant-based adhesive | — |
The rolling-test figures show the recorded thickness changes for the four tested models over their respective test cycles.
Product Warranty
Our product pages state a 15-year warranty for the following models:
- Ultra Coir Mattress
- Extra Firm Coir Mattress
- Coir Mattress Pad
- Coir Sleep Mattress
- Coir Tuff Mattress
- Palm Coir Mattress
For the Coir Cot Bed Mattress, the 15-year warranty applies to the coir core, with a published sinking limit of no more than 1.5 cm.
How Our Coir Mattress Constructions Differ
Glue-Free Coconut Coir Bonding
Our Ultra and Extra Firm models use two different glue-free bonding methods.
The Ultra Coir Mattress combines high-purity coconut coir with microfiber below 1.5D. High-temperature, high-pressure processing at 220°C under 1,200 tons of pressure bonds the materials without glue.
The Extra Firm Coir Mattress uses 100% coconut coir. Natural lignin in the fibers provides bonding during pressing above 200°C under 1,000 tons of pressure. This construction gives the mattress its distinctly firm character.
Traditional Coir and Layered Fabric Construction
Our Coir Mattress Pad uses coconut coir sourced from Southeast Asia, with a small amount of environmentally friendly adhesive during heat pressing.
The Coir Sleep Mattress combines a firm coir core with breathable nonwoven material and knitted fabric. This layered construction provides a softer contact surface than a traditional coir-only construction.
High-Density Coir and Natural Palm Fiber
Our Coir Tuff Mattress uses a coconut coir core with a published density of at least 95 kg/m³. Its construction uses precision heat pressing at 190–210°C under 900 tons of pressure, with a small amount of environmentally friendly adhesive.
The Palm Coir Mattress uses natural palm fiber instead of coconut coir. Its processing includes high-temperature boiling, sugar removal, and sterilization, followed by heat pressing at 180–200°C under 850 tons of pressure with plant-based adhesive.
Custom Coir Mattress Orders
We offer mattress customization according to dimensions, material preferences, and intended applications.
Our published customization options include:
- Mattress dimensions: Customized sizes according to order requirements.
- Material preferences: Material selection according to the requested product.
- Cot bed mattresses: Customized dimensions and colors.
- Ultra Coir Mattress: OEM/ODM orders, mixed-color orders, and mixed-model orders.
- Palm Coir Mattress: OEM/ODM orders, mixed-color orders, and mixed-model orders.
For Ultra Coir Mattress orders, we can also provide production progress photos and videos.
Mixed-color and mixed-model orders are specifically available for the Ultra and Palm Coir Mattress models.
Mattress Manufacturing at Jiujiang Jinlu Furniture
We have been producing and selling handmade spring cores and mattresses since 1988. Since 2000, we have gradually introduced mechanical equipment into our manufacturing operations.
Our facilities include a 600 m² production workshop and a 600 m² brand showroom. Our manufacturing processes cover cutting, sewing, filling, and mattress forming.
Our product range also includes industrial mattresses, handmade mattresses, foam mattresses, and customized mattresses. This experience across different mattress constructions supports our manufacturing of coir and natural-fiber mattresses.
Coir Mattress Packaging
Packaging methods vary according to the selected model.
| Model | Packaging Method |
|---|---|
| Ultra Coir Mattress | Vacuum-compressed roll packaging |
| Extra Firm Coir Mattress | Flat packaging; not rolled |
| Coir Mattress Pad | Flat packaging; not rolled |
| Coir Sleep Mattress | Flat packaging; not rolled |
| Coir Cot Bed Mattress | Flat packaging; not rolled |
| Coir Tuff Mattress | Flat packaging; not rolled |
| Palm Coir Mattress | Vacuum-compressed roll packaging |
The Ultra and Palm Coir Mattress models are available with vacuum-compressed roll packaging. The other five models are supplied flat and are not rolled.
Request a Coir Mattress Quotation
Tell us which model you need, your preferred dimensions, and your estimated order quantity. You can also include material or color preferences and packaging requirements if customization is needed.
Contact Jiujiang Jinlu Furniture Co., Ltd. to discuss your coir mattress order. Our sales team will respond to inquiries within 24 hours.
As one of the most professional coir mattress manufacturers and suppliers in China, we offer a wide range of products with superior quality. Please feel free to wholesale customized coir mattress at competitive price from our factory. For quotation, contact us now.
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